2000 SERIES PC3 – VERTICAL TILT-FRAME BAND SAW

Vertical Tilt-Frame Band Saw 2125A-PC3-60/2150A-PC3-60 - Featuring PC3 Control this saw includes: Automatic indexing, heavy-duty, hydraulic, metal cutting, high speed band saw with programmable control. Capacity 20" x 25"


      Capacity                                     Rectangles                                Rounds
  • Nominal                               20" x 25" (508 mm x 635 mm)                      20" (508 mm)
  • Blade at 45°                       20" x 17" (508 mm x 432 mm)                       17" (432 mm)
  • Blade at 60°                       20" x 11.25" (508 mm x 285 mm)                 11.25" (285 mm)  
 
  • Blade Drive:  Electric with sensorless vector control for smooth acceleration and full torque.
  • Speed Range:  Infinitely variable: 30 to 500 FPM (9 to 152 m/min), 7.5HP Standard; 30 to 500 FPM (9 to 152 m/min), 7.5HP Optional (Modification M1) Blade speed can be automatically set when material is selected.
  • Tilting Column:  For miter cutting up to 60° left and right of vertical. Hydraulically powered cam link design with digital angle readout.  Angles are set either manually or automatically through MARVEL PC3 controller. 
  • 3° Canted Column:  Standard 3-degree forward approach angle, for increased efficiency in cutting of structural materials.                       
  • Feed Force:  Direct Force Sensing Electric Ball Screw Feed which combines more consistent feed force with greater control, 0 - 300 lbs  (0-1335 N), column travels on re-circulating linear ball ways. Feed pressure can be automatically set when material is selected, or adjusted manually using the PC3 touch screen.
  • Blades: 
  • 2125:  1.25" x .042" x 17'6" Long (31.75mm x 1mm x 5334mm Long).  One Welded-Edge Band is furnished with each machine as part of standard Start-up supplies.
  • 2150:  1.5" x .05" x 18'2" Long (41mm x 1.27mm x 5537mm Long). One Welded-Edge Band is furnished with each machine as part of standard Start-up supplies.
  • Blade Guides: Rotating Easy Load Combination Carbide and Ball Bearing Roller guides with self tensioning design. 
  • Blade Tension:  Hydraulically controlled, 45,000 psi. max. (310 MPa).  Machine equipped with automatic blade break / blade stall shut off switch.           
  • Upper Blade Guide Arm:  Hydraulically positioned and locking, controlled using the PC3 touch screen. 
  • Vises:  Hydraulic, full stroking with 9-1/2” high x 15” wide 60o faceplates.  Optional variable vise pressure available. (Option Code M9A).
  • Coolant System:  Built-in with Flood system, available with Drop Lubrication system (requires compressed air connection)(Option Codes ML1 & ML2), including chip pan with chip removal ramp (optional Manual or power Chip Conveyors available). 
  • Work-Rest Rollers:  Two turned ball bearing rollers, one on the entry side and one on the discharge side of the machine bed. 
  • Flushing Hose:  Washes away chips from hard-to-get-at places reducing clean-up time.
  • Automatic Bar Feed: The Patented Automatic Bar Feed design features a 48” stroke length with indexing speeds of up to 60 ft./min., and creep speeds of 33 in../min. The bar feed vise is servo driven with encoder feedback, and combines precision double ball screws with preloaded recirculating linear guides, resulting in positioning accuracy of +/- .005” per index.  The vise itself is hydraulically clamped to prevent material slippage.  Optional outboard and second machine vises are available (must specify right or left hand machine configuration at the time of order - Option Codes F3 & F4).
  • MARVEL PC3 PROGRAMMABLE CONTROL®Provides a Programmable Logic Control Unit with a 10” color, touch screen display. The control features graphical part programming with memory for up to 500 jobs and parts, as well as a material selection chart and customizable material library.  Both blade speed and feed force are automatically set according to material type for optimal cutting performance. Job programming consists of setting the cut-off length, angle and number of pieces to be cut. Additional features include Inch/Metric capability, out-of-stock shut down device, a fast cut job option and expanded memory storage using removable media. Also includes Jammed Blade Protection that senses resistance as the column returns and stops motion to prevent blade damage. Material can also be fed through the machine manually in both directions using the hydraulic shuttle vise.  Blade can be stopped with all other power functions operative.
  • Standard Left-to-Right Work Entry: Opposite Hand or Right-to-Left work entry available (Modification M4A). 
  • Motors:
  • Main Drive:  7.5 H.P. (5.6 kW), Vector Duty Induction Motor TENV.  (10 H.P. supplied with High-Speed Blade Option 2125PC/M1)
  • Coolant Pump:   1/8 H.P. (.1 kW), I.P. 54 Rating, totally enclosed motor built-in integrally.
  • Hydraulic Pump:  5 H.P. (3.7 kW), 1800 RPM, totally enclosed fan cooled, ball bearing, system pressure 1200 psi (6.2 MPa).
 
  • Controls: IEC fused disconnect switch and magnetic motor starters with overload and low-voltage protection. Power supply provides low voltage (24 volts DC) control to all push buttons at operator’s control panel and machine lighting circuits. PLC control and drives mounted in moisture-tight compartment with vibration isolation mountings.
 
  • Notice:   This quotation is based on the assumption that the end user’s electrical power supply conforms to National Electrical Code NFPA No. 79-1997, paragraph 5.7 at the machine terminals.  A copy of this paragraph is available upon request.
  • Warning:  Failure of the end user’s electrical supply to conform to the above standard can hinder machine performance and may require the addition of extra cost components not included with the standard machine. Repair and replacement of components damaged as a result of an inadequate power supply are not covered by the manufacturer’s warranty.
  • Standard Machine Color:  Machine Tool Gray
 Start-up supplies included with each machine:
  • Hydraulic Oil:  10 gallons (38 liters) in machine.
  • Cutting Fluid:  2 gallon (8 liters) soluble oil.
  • Band saw Blades:  One (1) Welded-Edge Blade.
  • Manufacturer’s Technical Data:  Two (2) sets consisting of parts list, operating and maintenance instructions, installation plan, wiring, elementary electric and hydraulic diagrams, and electrical and hydraulic component list.

SPECIFICATIONS

Capacity Nominal 20" x 25" (508 mm x 635 mm)
Capacity 45° 20" x 17" (508 mm x 432 mm)
Capacity 60° 20" x 11.25" (508 mm x 285 mm)
Tilt Hydraulic 0-60° Left and Right
Drive Motor 7.5 hp (5.6 kw)
Blade Size: 2125A-PC3-60 1.25" x .042" x 17'6" Long (31.75mm x 1mm x 5334mm Long)
Blade Size: 2150A-PC3-60 1.5" x .05" x 18'2" Long (41mm x 1.27mm x 5537mm Long)
Blade Speed 30-650 FPM (9-200m/min)
Blade Tension 0-45,000 PSI Max (310 MPA)
Feed Force 0-350 lbs. (0-1560 N)
Index Length 48" (1219 mm)
Wheel Diameter 23" (584mm)
Control Voltage 24 Volts DC
Coolant Capacity 60 Gal. (227 Liters)

MORE INFO

  • Warranty: Marvel Manufacturing Company, Inc. warrants to the original user for a period of (2) years on parts and labor from the date of factory shipment, that every new MARVEL metal sawing machine is free from defect in material and workmanship. During that period, we will, at our option, repair or replace any part which, upon examination, we find defective.   This warranty will not apply to alterations or modifications made upon MARVEL metal sawing machines without our written consent, or to machines which have been subject to willful abuse.